Repairing a Panasonic DMR-EX77 PVR
After nearly 10 years of continuous operation, my Panasonic DMR-EX77 PVR died. The display went out and it didn't respond to the remote control. Sometimes this type of failure is just a fuse which has been stressed too many times by the inrush current produced when charging large capacitors in the power supply, but not this time. It was immediately obvious that the electrolytic capacitors had failed. I could see their bulging tops which are designed to blow out in the event of failure. All electrolytic capacitors have an expected lifetime which is mainly due to the wet electrolyte drying out at which point the capacitance drops and the equivalent series resistance goes up. It seems to be a common problem with these PVRs. On this product, the capacitors which needed replacing were identified as C1401, C1402, C4056 & C1557. The service manual explains the disassembly procedure and has the schematic and bill of materials which makes finding replacements easy. I ordered spares from RS Components and disassembled the PVR carefully. Since many different types of screws are used, it is a good idea to stick them down to a sheet of paper with a note of which screw was…
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